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Micronization and Jet Milling
900000 INR/Unit
Product Details:
- Noise Level Low
- Spindle Speed Variable (up to 36000 RPM)
- Power Source Electric
- Tool Type Jet Mill
- Application Pharmaceutical, Chemical, Pigment, Food Industries
- Product Type Micronization Jet Milling
- Material Stainless Steel
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Micronization and Jet Milling Price And Quantity
- 900000 INR/Unit
- 1 Unit
- <3 mm
- Meets GMP / CE Standards
- Automatic cyclone separator
- 6-10 kg/cm2
- Overload Protection, Emergency Stop
- Pneumatic
- Polished
- Integrated
- On-site commissioning available
- 0.5 to 45 micron
Micronization and Jet Milling Product Specifications
- Yes
- Automatic
- 415 V
- Jet Mill
- Variable (up to 36000 RPM)
- Low
- Electric
- PLC Controlled
- 5-500 kg/hr
- Approx. 600 kg
- Electric Motor
- Pharmaceutical, Chemical, Pigment, Food Industries
- 2500 mm x 1200 mm x 2200 mm
- High Efficiency, Precise Particle Size Control
- Metallic Silver
- Micronization Jet Milling
- Stainless Steel
- <3 mm
- Meets GMP / CE Standards
- Automatic cyclone separator
- 6-10 kg/cm2
- Overload Protection, Emergency Stop
- Pneumatic
- Polished
- Integrated
- On-site commissioning available
- 0.5 to 45 micron
Micronization and Jet Milling Trade Information
- All India
Product Description
Micronization and jet milling are processes used to reduce the particle size of materials to the micron or even submicron scale These techniques are commonly employed in various industries including pharmaceuticals chemicals and materials science to enhance the properties and performance of powders and granules
Micronization
Micronization is a process where particles are reduced to the micron scale 11000 micrometers This can be achieved using different methods such as
1 Mechanical Milling This involves using mechanical forces like impact compression or shear to break down particles Equipment like ball mills or hammer mills can be used
2 Cryogenic Milling In this method materials are cooled to very low temperatures before milling to make them more brittle and easier to grind into fine powders
3 Fluid Energy Milling This involves using highpressure air or gas to create collisions between particles which reduces their size
4 HighEnergy Ball Milling This method uses highenergy collisions between balls and the material to achieve fine particle sizes
Jet Milling
Jet milling is a specific type of micronization that uses highvelocity jets of compressed air or steam to achieve particle size reduction Key features of jet milling include
1 Principle In a jet mill particles are accelerated by highspeed jets of compressed air or gas These particles collide with each other and with the milling chambers walls leading to size reduction through mechanical impact and attrition
2 Advantages
No Contamination Since no grinding media is used theres less risk of contamination from the milling equipment itself
Narrow Particle Size Distribution Jet milling often results in a more uniform particle size distribution
Scalability Jet mills can be scaled from laboratory to production scale relatively easily
3 Applications
Pharmaceuticals For producing fine powders with specific particle sizes and characteristics for drug delivery
Chemicals For creating fine powders for various chemical applications
Materials Science For preparing fine powders used in advanced materials and nanotechnology
4 Limitations
Cost Jet milling equipment can be expensive to operate and maintain
Energy Consumption The process can be energyintensive due to the high pressures involved
In summary both micronization and jet milling are essential techniques for producing fine powders with desired properties While micronization encompasses a range of size reduction methods jet milling is a specific technique within this category that uses highvelocity jets to achieve fine particle sizes
Precise and Efficient Particle Size Reduction
Achieve superior material refinement with this jet mill, delivering consistent particle sizes from 0.5 to 45 microns for sensitive applications. PLC-controlled operation and variable spindle speed allow for accurate adjustments, ensuring optimal performance for pharmaceutical, chemical, pigment, and food processes. The automatic feeding system supports materials under 3 mm, maximizing throughput with streamlined efficiency.
Safety and Compliance at the Forefront
Engineered with robust safety safeguards such as overload protection, emergency stop, and a fully integrated cooling system, the jet mill prioritizes operator and product safety. Meeting strict GMP and CE guidelines, its stainless steel build and polished surface support hygienic processing, vital for industries where product purity is paramount. The automatic cyclone separator filter further ensures environmental responsibility.
Ease of Use and Installation Support
This jet milling system includes a PLC-driven interface for straightforward operation and precise control. Designed for low noise and effortless maintenance, it's ideal for busy industrial settings. Our team offers complete on-site commissioning throughout India, delivering expert installation and training to streamline setup and ensure maximum uptime and productivity.
FAQ's of Micronization and Jet Milling:
Q: How does the jet milling process achieve precise particle size control?
A: The jet mill uses high-velocity air or gas jets under 6-10 kg/cm2 pressure to micronize materials within a controlled range of 0.5 to 45 microns. Adjusting spindle speed (up to 36,000 RPM) and PLC-controlled parameters allows accurate and consistent results based on the application's requirements.Q: What materials and industries is this jet milling system suitable for?
A: Engineered from polished stainless steel, the system is compatible with pharmaceutical, chemical, pigment, and food industry materials, effectively processing powders that require high purity and precision. Its adherence to GMP and CE standards means it's ideal for sensitive and regulated manufacturing environments.Q: When is this micronization and jet milling solution most beneficial to use?
A: This system is particularly advantageous when a uniform and precise particle size is necessary for product stability, solubility, or color consistency. It's also vital in production stages demanding high throughput with minimal contamination and downtime, such as scaling up formulations or producing specialty powders.Q: Where can on-site commissioning and technical support be provided?
A: On-site installation, commissioning, and training are available throughout India. Our expert technical team ensures smooth setup, operational optimization, and ongoing support to maximize your productivity and equipment lifespan.Q: What are the benefits of the integrated cooling and automatic discharge systems?
A: The integrated cooling system maintains process temperatures, protecting heat-sensitive materials, while pneumatic discharge ensures efficient, dust-free transfer of milled product. The automatic cyclone separator filter enhances environmental safety by capturing fine particles, ensuring cleanliness and regulatory compliance.Q: How does the unit ensure operator safety and environmental compliance?
A: Safety measures include overload protection, emergency stop functionality, and dust management through automated cyclone filtration. The fully enclosed, sealed system meets GMP and CE requirements, safeguarding operators and preventing cross-contamination or release of fine particulates.Tell us about your requirement
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Mobile number
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DHYANI PHARMA CHEM
GST : 24ARWPP6843K1ZX
GST : 24ARWPP6843K1ZX
Mr. Rakesh N. Patel
(Director)
Mobile : 08320368682
Mr Rakesh N Patel
(PROPRIETOR)
Mobile : 07971459997
S-3, Sukun, Opp. Kamdhenu Estate, Jitali Road,Ankleshwar - 393001, Gujarat, India
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